80-300mm Automatic Horizontal Move CZ Purlin Interchangeable Roll Forming Machine

A. Machine Main Components

B. Technical Flow

Passive decoiler → entry guide → pinching and leveling → hydraulic punching → hydraulic pre-cut → roll former → exit rack

C. Drawings

D. Main Technical Parameters

1,Decoiler: passive uncoiling, manual expansion

2,Coil weight: max 5 tons

3,Coil ID: Φ508 mm

4,Decoiler range:Φ450-540mm

5,Forming Stand: qualified welded profile steel

6,Roll former type: cast iron stand type and gear box drive

7,Roll former guide feeding stand: side wheel type

8,Leveling type: 2 rolls pinching and 5 rolls leveling (2 up and 3 down )

9,Feeding and leveling motor power: 4kw

10,Leveling Shaft diameter: about Φ90mm

11,Leveling Shaft material: qualified 40Cr

12,Leveling shaft heat treatment: surface high frequency quenching

13,Leveling mechanism reducer: cycloid

14,Pre-cut blade material: Cr12mov(HRC58-62)

16,Cut width: ≤600mm

17,Cut thickness: ≤ 4.0mm

18,Length tolerance: ±1.5mm(PLC control)

19,Punching: hydraulic punching 4 positions

20,Punching mould: 4 sets

21,Material of up and down moulds: Cr12MOV

22,Up and down moulds heat treatment: Quench HRC 58-60

23,Hydraulic station structure: 5 circuits

24,Hydraulic system power: 15kw

25,Hydraulic system solenoid valve : Beijing Huade

26,Hydraulic oil pump: plunge pump

27,Hydraulic system cooling mode: air cooling

28,Roll former main motor power: 30kw(hardened reducer)

29,Roll former speed: 10-18m/min (exclude punch an cut time)

30,Forming station: 18 stations

31,Shaft material: 40Cr hardening and tempering(HB220-260)

32,Bearing brand: HRB

33,Roller: 1 set (Different width is accomplished by frame transverse movement, and C/Z conversion is accomplished by 180 degrees rotation of one side mould)

34,Transverse motor power: 3kw(0.75kw x2,1.5kw x1)

35,Shaft diameter: Φ90mm

36,Coil thickness: 1.0-4 mm

37,Spread width of rolling material: based on the actual width of the test plate

38,Roller material: Cr12mov

39,Roller heat treatment: quenching(HRC58-62)

40,Exit rack: 2 sets

41,Inverter:Yaskawa

42,PLC:Panasonic

43,Touch screen:MCGS

44,Encoder: Omron

FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements

Packing & Delivery

Since its inception, TGMCO has been focused on providing the complete turnkey sheet metal processing machines solutions based on innovative technology, high automation, customized design, and value-added engineering. Till now, it is considered as one of the professional leading China manufacturers of tube mill, roll forming machine, slitting and cut to length lines and has exported over 50 countries and highly praised and appreicated by the customers and partners of the domestic and overseas market

TGMCO brings value to your manufacturing process by providing comprehensive design and building services, offering the optimized solution to help you maximize productivity and efficiencies on a large scale.

TGMCO will keep on delivering the highest quality level sheet metal processing machines, using top quality machinery parts to ensure machine work safety, reliability and durability. Our mission is to provide the best machines to meet customers’ needs and exceed their expectations.